NOAA Nautical Print-on-Demand Charts
Source Images Format Conversion Chart Updating Infrastructure File Distribution Chart Output
1. Source Images
984 NOAA Charts released weekly
All charts re-issued weekly with a minimum of a date change
NOAA native file format: CRL (Intergraph)
Each chart is a unique, fixed physical size.
Pixel registration is maintained between updates.
NOAA generated file conversion: 400 ppi at 8-bit paletted color depth PackBit TIF
Two versions of each chart is required (Commercial & Recreational) totaling 1968 individual charts.
24-hour turnaround from NOAA release to print-ready updates at Output Locations is required
2. Format Conversion
NOAA to provide initially converted file. PackBit Tiff format is currently a confirmed format  producible by NOAA and likely to be 8-bit paletted at 400 ppi.
Constraints
Lossless conversions should be used to conserve detail of small fonts and fine line work.
Small file sizes when possible for speed of file manipulation, conversion, and workstation requirements.
Options
PackBit TIF Conversion available from NOAA. Some difficulty opening files with reviewed software but may be workstation related. Good file manipulation software available. Long processing times to print. Raster only Maybe
LZW TIF More mainstream support than PackBit. Excellent file manipulation software available. Some difficulty opening larger files on moderately equiped workstations. Long processing times to print. Raster only Pro
HPGL/2 (.plt) Converted easily from TIF. Native HP print language. Fastest print times. Vector & raster mix. Pro
RTL (.plt) Converted easily from TIF. Native HP print language. Fastest print times. May be more difficult to file patch than HPGL/2. Raster only. Maybe
PDF Lossy compression, detail dropout. Fast loading for viewers and converters. Faster printing than TIF. Vector and raster mix. Maybe
JPG Lossy compression, detail dropout. No dissernable advantages over TIF or PDF. Raster only
PostScript File size extremely large. Very slow to print. Vector & raster mix.
BSB NOAA Format. Unable to obtain viewer/converter. Vector & raster mix between 2 linked files.
3. Chart Updating
Chart Revision:
As a minimum, ALL chart files WILL be graphically updated with date- based revision  information.
Newly generated charts  may either be; updated and sent to Output Locations in whole, or,  newly  generated charts may be compared  against current-issue charts for identification,  isolation, and  extraction of graphical differences to generate "patches" that  remotely  update chart files at Output  Locations.
Pros: (of sending files in whole)
Files can be converted to print-ready format prior to distribution  which can decrease  processing  requirements and increase printing  speed at Output Locations.
Update process can be centralized, controlled, and verified prior to distribution.
Cons:
Large file sizes.
Doubles the number of files that need to be transferred when not "building" recreational  vs.  commercial charts at Output Location.
Pros: (of remote file patching)
Smaller file sizes.
Cons:
Additional software and control processes required, e.g. tile  differencing between chart  versions  and management of patches  prior to distribution, file patching and update  verification after  distribution, etc.
Constraints
File Size
Processing Speed
Update Options
Physical Map Change
FIle Patching
RT Patch Software
Tile Differencing
Image Magic
Raster File Combining
Image Magic
Metadata Synchronizing
Full File Overwrite
Date-Based Only Change
Raster File Combining
Image Magic
Metadata Synchronizing
Full File Overwrite
Process Options
Scenario 1 Charts updated and include commercial and recreational information prior to distribution. Can be made print ready
Scenario 2 Charts updated but exclude commercial and recreational information prior to distribution. File combining or appending is performed to create commercial and recreational versions after distribution. Probably not print ready.
Scenario 3 Charts compared against current-issue charts to identify and extract graphical differences. Patches generated from differences to remotely update charts after distribution. Patches may include commercial and recreational information or file combining or appending may be performed after patching. Not print ready.
4. Infrastructure
Constraints
DoD Directives
VPN Connection not allowed
Little to no remote support
Little to no remote software
Little to no software development
End user interface must be useable by retail personnel familiar with only basic computer concepts
Updating and distribution should not interfere with normal Output Location operations
5. File Distribution
Constraints
Speed
Considerations
Regionalization (map sets based on Output Location demand.)
Bandwidth minimums based on number of map sets maintained at Output Location.
Lossless, self-extracting File Compression Prior to Transmission
Format Options (based on conversion options above)
Print Ready Format - HPGL/2
Non-Print Ready Format - TIF
Transfer Options
Direct Push from NOAA
Direct Pull from Output Locations
Push or Pull from Third Party Distributor
6. Chart Output
Constraints
Both Commerical and Recreational versions
Print Speed - 5 Minute Average Output
400 DPI Resolution Minimum (to preserve small text and line work)
Pigmented, Lightfast Inks (pigmented inks provides longer UV tolerance than aqueous inks.)
Coated, Waterfast Bond (Waterfast bond is water permeable but retains excellent wet tear strength and coating prevents displace of image when wet.
Printer Options
HP Z6100 Pro
The HP Designjet Z6100 is the fastest printer reviewed and the only printer proven capable  of  delivering the chart print speeds stated in the constraints. Lightfast characteristic can  also be  achieved due to all inks being pigmented. The HP Z6100 also falls within acceptable  quality and  pricing when compared to the incumbent HP Designjet  5500 printer.
Printer Selection Matrix
See related topics and documents
Work Station Requirements - Option Based Processes
Moderate for Print Ready Files - Receive Print Ready Files (.plt)
Overwrite Previous Files
Access Charts via Custom Menu Interface
Select "View"
Open .plt Viewing Software
Select "Print"
Copy .plt to printer port
Advanced for Processing-Required Files - Receive Patch Files
Auto-update Previous Files
Access Charts via Custom Menu Interface
Select "View"
Open .tif Viewing Software
Select "Print"
Convert .tif to .plt
Copy .plt to Printer Port