The San Fransisco Bay Area PDRacer Build-A-Thon


On the weekend of September 11-12, 2004 four like minded people got together to build the infamous PDRacer sailboat. First suggested by Mike Matthews, Scott Stanley, Phil Rollet, and Mike Allison decided "why not?". Mike M graciously offered the use of his garage as construction central. We picked a date and pre purchased the majority of the plywood, bracing wood, glue, screws, and adult malted beverages.

With supplies in hand, a date confirmed, we collected tools and converged upon Mike M's place early Saturday morning. Knowing that some of us had other commitments, we set forth the goal of completing as many hull shells as possible. Scott was able to stay all Saturday, both Mike A and Phil had family obligations on Saturday afternoon. Mike A and Phil expected to return on Sunday morning. Mike M's mom, Nancy, was able to join us for the building. While not building a boat herself, we expect her to officiate at our future races.

Garage Bay #1, the "cutting room"
Mike Matthew's garage and table saw

Phil was first off the mark to cut his side pieces
Mike M & Phil cutting the bow

While Phil separated the boat shaped pieces from the scrap shapped pieces, the rest of us started layout work
Mike M & Scott laying out the hull profile

Scott's turn to search out the elusive hull profile
Scott's turn to cut

Check the chine logs BEFORE we screwed them onto the sides...Putting on Chine Logs This is what happens when the logs are too thick!Broken chine log

 



All the while, our faithful mascot Brownie tried to stay out of our way, and find some shade. On Saturday the temperature was pushing the high 90's (F).
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At the end of Saturday we managed to show off four sets of racer sides! There's a couple of boats lurking about here.
Four sets of sides

On Sunday, Phil brought his son Alex to help out.
Phil with son Alex finishing side pieces

With a bow and transom, this is starting to look like a boat!
Wow! A boat!

Add the last major piece, the floor
Putting on the floor

It really is a boat, the plans didn't lie after all
Yes! It is a boat!

End of the build-a-thon left us with three hulls, and three tired builders. From the left are Mike Matthews, Mike Allison, and Phil Rollet.
Tres-builders

Next step is to add the internal structure (air boxes, mast mounts), build the lee board, rudder, and finish the boat with our fave color of paint. Somehwere in the process we've got to decide upon a sail rig (deciding is the hardest part).

 More to come... stay tuned.