Herman's Factory Five Racing 65' Roadster Build Site

Home | Introduction | Monthly Journal | Running Costs| 91' Mustang GT 5.0 Donor | Engine Specifications | Links | E-Mail | 1998 Passat Project

Taking a cue from Thomas Christophe, I feel a journal format might be better suited for my site.

Buying the Donor 91' Mustang.

Budget, Storage Shed & T-Bird IRS w/calipers.

Edelbrock Cyl. Heads, Summit Racing First Purchases & Donor Strip-down

 

More Donor Removal, 2000 Mustang spindles/brakes, 331 Short Block
New Tools, Sandblasting donor parts
Rear T-Bird Hub carrier refurbish, T5 inspection.
Gaskets, Oil Pan, Some T5 work
Misc. Parts, Timing Chain Cover.
Starting on Cyl. Heads, CompCam Kit, Holly Carb
More headwork and preliminary valvetrain work, engine mock-up.
Initial Engine buildup, tons of measuring tolerances, port-matching heads
Completed port-matching; engine finally built!
Waterpump, timing pointer, throttle return spring, dismantling IRS
Parking brake modification.
Fuel Tank refurbishing.

 

Completed fuel tank refurbish, checking for cooling leaks, pedal box refurbish, IRS pumpkin refurbish, March pulley installation, setting initial timing.
Completed IRS refurbish - installed new 3:55 gears and T2 Torsen Differential
Refurbished Rear Brakes and Front PBR Caliper work.
MC fittings, Driveline items ( scattershield, fork, cable, quadrant, TOB, & clutch )
Engine Cradle, Initial Driveline assembly/spec'ing, installing main oil seal and oil galley transistion plug - tested oil pump for the first time. We have lubrication!!!
Finish up dialing in bellhousing and assembly for clutch system and T5.

July 2005

Fuel Tank; Cartech fuel pickup, Fuel Pump, Fuel Reg., Aeroquip fittings.
Steering Rack, odds and ends.
Testing mini starter, Russ Thompson gas pedal.
Purchased the FFR MkIII 65' Roadster, received Halibrand Cobra III rims and Nitto NT555 Drag Radials.
FFR MkIII DELIVERED! Initial Build Begins! Front and rear suspension installed, fuel tank installed, radiator installed, passenger foot box completed, driver foot box 50% completed, pedal box and Russ Thompson gas pedal installed, dash holes for Autometer gauges cut out, started on passenger and driver side main cockpit panels.
Breeze Seat Bracket work, Brake system completed, front suspension completed, driver side floorpan riveted.

 

January 2006

Fuel System installation, engine installation. It's a ROLLER!
Engine/tranny installed into the frame for the first time!
Removed fuel system; installing FFMetal battery box so it's back to the drawing board for the fuel pump and filter! :(

FFMetal Battery Box Installation, Heater and MSD6AL placement, removal of material from Lakewood bellhousing, Engine Wire Loom routed, Ground points installed, passenger side floor panel and Breeze seat bracket riveted in, rear-most trunk panel rived in, and final dash layout and drilling completed.
Finished up details of all wiring looms in the car. Plumbed mini-heater. Repaired tail housing seal. Finishing up various details prior to mounting the body.

Body mounted and delivered to SRP for paint. Pre-drilled all illumination mounting holes.
Dash pad glued and gauges mounted permenantly. Tested I-Squared Power Manager/Master Controller. Dash now "permanently" mounted.

Waiting for body back from SRP. Brakes w/parking brake cables completed!
Reserved CA personalized plates: "SNKVNNM" (Snake Venom)
SNKVNNM's first engine start and go-kart the same day!!!

Engine Teardown - unbalanced motor! Ordered new CHP 347 all forged short block! New motor build up.

CHP 347 - Completed Build. Reinstalled into the FFR. GO-KART again and it's a SUCCESS! Installing insulation and carpeting.

Finished 90% of the carpeting. Roll-Bars Drilled. Rear Electrical Harnesses Completed. Misc. items taken care of (dash stiffening, vent hose, etc.) Body is PAINTED by SRP!!!
9/9/06 - Body Mounting Day!
Final Details: Getting VIN (CHP), Smog Exemption (B.A.R.), Brake & Lamp Inspection, Added brake-duct grills, wired (temp.) license plate illumination, installed quick-jacks and visors.

California Registration Completed. "SNKVNNM" plates attached with stickers. New Barry Grant "Might Demon" and proper carburator tune w/distributor recurve.

Happy Holidays!

 

Happy New Year!
Door Seals, Aluminum Spats, Dyno Results (with Video)
The first 1,000 miles and the ride with my wife! Radiator front shroud fabrication started.
More work on the radiator front shroud. Discovered Ron Davis radiator is leaking!
Progress on the front radiator shroud; new Ron Daivs radiator installed.

"Cobra" Emblems installed, License plate illumination now completed, roll-bar trim rings installed,
Bilstein shock broke!!! NEW KONI's from Levy Racing to replace them!

Summer of 2007 Fun - San Leandro Kit Car Show, End of the Summer Run, Cisco Car Show
Replaced cracked windshield.. Replaced quadrant with Forte's quadrant.

Nov.-Dec. 2007

Nothing to report in November. December, received and installed DWC wind-splitter. Installed Finishline Overrider grommets (front.)
Ongoing Yearly Journal

 

Home | Introduction | Monthly Journal | Running Costs | 91' Mustang GT 5.0 Donor | Engine Specifications | Links | E-Mail | 1998 Passat Project