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Bruce and Jean's Tiny Travel Trailer - The Boxcar

Espar Eberspacher Heater



November 21, 2010 I serviced the Espar D1LC heater today. Espar is a diesel fired heater that is used by truckers so they don't have to idle their engines when parked. It's also popular in the yachting worldl. I like it a lot, it puts out tons of heat and only draws around 10 amp-hrs a night. I got a used one on eBay a couple of years ago. It's no longer in production,  it's  been replaced by the Airtronic D2. I saw quite a a few of them up for auction several years ago but I don't see many of them anymore, which is too bad because they're perfect for a small trailer.

Boxcar Solar
As you can see, its a pretty compact package ( that's what the C in D1LC stands for ). Cold air goes in one end and hot air comes out the other.  The ends are designed to accept ducting so the air can be directed where its needed. The left end can be changed to a 90 degree output to help with installation.




















Espar LabelIt puts out 7500 btuh on high but it doesn't run on high very long. It throttles back to low and you can't tell its on, its very quiet. It only uses a .03 gallons an hour of diesel  low. I have a two gallon tank in the tongue box that I filled in the spring and we've only used about half of it.

Specs at 12 volts:-

START UP:- 250 watts (21 amps)

FOR A FEW SECONDS ONLY during start up cycle

BOOST (after start up):- 30 watts (2.5 amps)
7,500 BTU/hr
For a few minutes only

HIGH:- 22 watts (1.84 amps)
6,150 BTU/hr
In very cold conditions could be for several hours

MEDIUM:- 10 watts (0.84 amps)
4,100 BTU/hr
When approaching desired temp

LOW:- 8 watts (0.67 amps)
2,900 BTU/hr
At desired temp











Espar Parts Here it is with the case off, you can see the inside heat exchanger. Combustion air and gases are vented to the outside. The silver box in front is the electronic control unit. It meters the fuel and air in response to the temperature at the thermostat.






















Espar PartsThis is the rebuild kit for a D1LC. It contains the following:

1x 12V Glow Plug
1x Plug Strainer
6x Rivets
1x Pot-Shaped Strainer
1x Gasket Ring
1x Gasket Washer

Hold on to your hat but this kit costs about $80.

 


















Espar GlowplogHere's all the crap I found inside, it was overdue for a cleaning and a new glowplug.  I don't think it had ever been cleaned or serviced. I'm going to clean up the glowplug with a drill motot and a wire brush. I'll throw it in the camper as a spare.






















Espar GlowplogThis is as far as it needs to be taken apart  and the cleaning can start. Inside I found more crap that needed to be cleaned out. Assembly is just the reverse of dissassembly.

























Espar Installed The heater is mounted under the bed. It blows on the floor in front of the bed so the floor and our shoes are toasty warm in the morning. Cool air is drawn down to the heater from a vent at the head of the bed. Air gets circulated around the bed this way so its not too hot at the ceiling and too cold at the bed.




















Espar ExhaustThis is looking up at the floor of the trailer. Combustion air comes in the black tube and combustion gases are vented through the silver tube. You can just see the electric pump that pulls diesel from the tank and sends it to the heater. I was worried about having a glowing hot pipe under the trailer but the exhaust never gets so hot that it radiates heat.

The drips aren't fuel, its epoxy from when I sealed the plywood.














Espar Muffler They make a muffler for the exhaust. It's super quiet when its on low but it sounds like a jet engine when its firing up (pretty cool). It's mainly for the people around us as it never gets loud inside the trailer.























This is a perfect heater for us: its quiet, doesn't cycle on and off constantly like a propane heater, has a low amp draw and doesn't use much fuel. The bad side is they're spendy, can be finicky if installed incorrectly and spare parts keep getting more expensive.  I've got a spare parts heater so hopefully it will last us awhile. It took me at least 6 months of watching eBay before I found mine and it was still expensive at $425. I still have an espar and eberspacher eBay watch list, just in case I see another deal. One tip is to search worldwide under eberspacher. They seem to be cheaper overseas and the shipping isn't as bad as you would think.

Espar D1LC Service Manual


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