Anatomy
of a Kickup Rudder
By Dale Mack
November 6, 2001
At
38 lbs., the kickup rudder's convenience comes at a price in added weight and
increased maintenance. I've periodically disassembled my rudder on my 1987
C22 (#14286) to check for potential problems and to examine its inner workings.
Here's my hypothesis as to why some boat owners find the system won't keep the
rudder blade down after a number of years.
When
I removed the machine screws and lifted the side pressure plate, I noticed that
the top housing is hollow. I also noticed some early signs of corrosion.
I've sailed the boat in salt water several times, and have always washed it down
afterward, but there was corrosion nonetheless where the stainless steel screws
attached, as well as some surface pitting on the aluminum plates. None of
the problems were serious, but it did underscore the importance of paying
attention to the maintenance needs of the kick-up rudder.
The Lanyard
In
the raised position, the blade is held up by a combination of the pressure
plates and a lanyard. The lanyard passes through a hole in the aft portion
of the blade and up to a sheave at the top of the rudder. From the sheave,
the lanyard is redirected to a tube-style vee-cleat. The system has worked
fairly well, although I've heard reports of the cleat failing and needing to be
replaced.
Keeping the Blade Down
 Several
owners have reported difficulty with keeping the blade down when the winds are
moderate or above. The response is usually to tighten the handle in an effort to
generate greater friction. There has been at least one reported case of
the blade cracking and breaking off while sailing, apparently due to over
tightening. It appears that over tightening resulted in stress cracks that
allowed moisture to seep in and weaken the rudder.
By
design, the system relies on a rivet popping into a hole in
one of the pressure plates when the blade is pushed down into position.
The combination of the rivet's location and the pressure plates are designed to
provide just enough friction to keep the rudder down, but not so much that it
cannot easily kick up in the event of grounding.
Why the Blade Won't Stay Down
Assuming
a rudder isn't missing the rivet, I suspect that the problem is related to a
groove that forms on the inside of the pressure plate facing the rivet.
I've watched the depth of this groove increase over the years on my boat.
Although some of the damage is related to past groundings, most of the wear
seems to be the result of not loosening the pressure plates enough before
pushing the blade down or pulling it up.
Although several owners have resorted to installing shear
pins as a method of holding the blade down, I'm inclined to pursue a solution
that restores the lip of the hole.
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