Walnut and Cherry Mantle
Parts
After discussing a design idea I had with my client
and getting his blessing on it,
I cut out some diamond shaped inlay pieces from cherry and cut the recesses for
them in the face of the front frieze board. If you look closely you can see the
white penciled layout lines indicating the location of the moldings and center
line for the cherry inlays.
After applying a little glue, I tapped the diamonds
in with a soft-faced hammer. The fit was perfect!
Although these appear small, they really stand out in the
finished mantle. This small feature not only tends to pull the viewer's eye to
the center of the mantle, but I think it adds something
special to it too. This is a case where simple is effective.
I mitered the inside corners of both pilasters. Before
applying the glue, I ran a piece of clear packing tape down the back of the part
that's clamped to the bench and left half of the tape for the other part. Next,
I carefully placed the second piece against the edge of the first and pressed
down to make the tape stick. Then I folded the two pieces up and used a piece of
tape to hold them until I could add the clamps.
The clamps are on and left to dry before attaching
the next piece of the pilaster.
To complete the pilasters, I attached the outside
piece using a simple butt joint and pocket hole screws.
From the left are - the glued-up mantle shelf, the front frieze board, and the two pilasters. With these parts done, I was now ready for some assembly.