Walnut and Cherry Mantle
Assembly
I attached the frieze board to the inside edge of the
pilasters with screws through slotted holes to allow for wood movement. The vertical
members are attached to the inside edge of each pilaster with screws through the
backside.
The next step was making the three architectural
moldings I planned to use from cherry. I used architectural molding router bits
from Eagle America. Initially, I was concerned about burn marks on the cherry
but by turning the router's speed control all the way down and making multiple
passes, I was able to get clean crisp burn-free moldings.
This is a close-up view of the moldings with the
mantle shelf resting on top and the cherry bead molding dry-fitted in place. I
was able to take the mantle shelf over to the house and scribe it before
bringing it back to my shop to remove the wood indicated by my scribe lines. I
couldn't attach the cherry bead molding or mantle shelf until
installation.
The bead molding will go against the slate tile that
surrounds the outside of the firebox and cover the gap between the slate and the
edge of the mantle. A mounting cleat must be attached to the wall just below the
mantle shelf before it can be attached.
With construction complete, it's time to begin the finishing.