Big Screen TV Cabinet

 


 

I was commissioned to build a custom cabinet that would enclose the area behind a large screen TV. My client also wanted sectional storage space at the top to organize a few system components. He had very specific ideas about the design details. After discussing these details and having a clear understanding of what was needed, I noted measurements on a sketch I made during my visit. This step in the process is probably just as important as those involved during construction and finishing. 

With my sketch and notes at hand, I started work on drawing up a plan that I could work from. I spent several days drawing, checking measurements, making joinery choices, and changing the plan until I was satisfied with it.

Although this was not a very difficult piece to build, I did experience some problems throughout the construction phase. This caused the project to take more time than it normally would. I had to depend on some tricks I've learned along the way to fix or hide a few mishaps.

To match the wood cabinetry already in the room, I used 4/4 red oak stock and 3/4 inch A-1 red oak veneered plywood. The two middle vertical dividers in the top section are attached to the upper and lower shelf using 3/4 inch sliding dovetail joints. None of the joint lines are visible where the solid oak and veneered plywood join.

 I stained the piece to match the existing woodwork in the room and applied two coats of semi gloss brush-on polyurethane. The inside areas of the divided section at the top was done using a wipe-on gel poly. The entire unit was sanded to 600 grit between coats, and received a final wipe-on coat of the gel poly. This gave it a look similar to a hand rubbed finish.

Even with the unusual mishaps that occurred during construction, I felt this cabinet turned out very well. My thoughts were confirmed the first time my client saw it. He was very complimentary of my work and expressed his total satisfaction to me. I must admit to being relieved at this point. He commented several times about how nice it was to find someone that did custom work. I just love when that happens!

 

You'll find thumbnail versions of the pictures taken during the installation, below.  Have a look at the before and after shots to see how this project looked when completed.

 

Click on a thumbnail for a larger view. Use the "Back" button on your browser to return to this page.

 

 

 

TV_before.jpg (13948 bytes)

 This picture shows the front of the TV before installation of the cabinet.

TV_before2.jpg (18092 bytes)

This picture shows a side view of the TV. Notice the three switches on the wall behind the unit. Since these would be covered by installing the new cabinet, I added a three gang wall box to the right side of the cabinet. New wires were run from the wall to the new box. The ceiling fan speed control switches and the one dimmer switch were also moved to the new box in the cabinet side.

 

cabinet_before.jpg (19245 bytes)

 This is the cabinet before installation. A few modifications had to be made before installation so that the TV and cabinet would fit like they should.

 

front_view.jpg (14596 bytes)

 Front view after installation.

 

rightside_view.jpg (16568 bytes)

 View from the right side. Notice the three switches are now easy to reach when entering or exiting the room.

leftside_view.jpg (14910 bytes)

 View from the left side.

rightdetail_view.jpg (12726 bytes)

 Close up shot of the top right section and end panel.

frontdetail_view.jpg (14060 bytes)

Close up of one vertical divider. The dovetail joints not only add strength but look nice too.

 

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