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We're trying to document the process as we go along so you
can see it as it emerges. These two photos were taken from
approximately the same place in the yard. This one
is facing almost straight south and you can see the fence
that will be behind the oven.
This one
is looking west from the same location and shows the original
patio and entrance to the house. The doors bring you into
the dining room. If you asked me to design a house around
a dining room, I'd never even think of it. In this case,
though, it works very well. After finishing the design and
waiting five weeks for permits, we finally could get started in
mid June. This is how it looked after the first week.
Another view of the fire pit forms.

From that point it still took about three weeks to get the
inspections and finish out the electrical conduit and plumbing
lines that had to go into the walls. But then the walls
began to come up quickly. Here's the overall view.
and here's the firepit coming along
as well as the smoker enclosure
Next came the countertops for the center island
and the long island for the grill and burners
At the same time the first of two pours for the base for the
wood fired oven was done
and then the arch way shown in the drawing was formed.
The space under the oven is for wood storage. And that's where
we are are as of Thursday, July 28, 2005. Stay tuned for
more as the project continues. Sunday, 7/31. Here's one
(of many) example(s) of why NOTHING can interfere with the view.
This is about 8:30 PM
.
OK, now onto the progress on the project. The oven
enclosure is built on a three layer base: a six inch slab
of concrete (shown above) on which sits a six inch layer of
packed sand
and then another three inch layer of concrete (yet to come). All
this provides the thermal mass necessary to balance the heat in
the oven and works to support a convection flow throughout the
oven. Friday they also poured the countertop on the grill
and burner island. This shows the cutouts for the grill on
the right and the side burner on the left with some of the forms
still in place and the cutouts for doors below.
The smoker will be enclosed on three sides as shown here
You can also see the anchors for the arbor in this view.
The other end of the arbor will be anchored into the wall of the
oven. Leaving the back open on the smoker will allow it to be
moved (it's on wheels) for cleaning and to get to the firebox.
That's about it for Sunday. Stay tuned. Sunday, 8/7/05.
About 6:30 AM. When the morning sky looks like this,
we know it's going to be hot (probably about 95 today).
Sometimes things are even more complex than one would think.
The final layer for the base of the oven is a complex concrete
pour because the integrated shelf for the front has to be higher
than the base for the oven. This makes the firebrick floor
in the oven the same level as the oven floor. After many
calculations, Ulisses' crew poured it and finished it absolutely
dead flat and perfectly level. Only problem was that in
calculating the relationship between the shelf and the oven
base, he made a mistake and the oven base came out two inches
think instead of three. Fortunately we discovered that
while the concrete was still green enough to tear it out
reasonably easily. Ulisses, as always when something isn't
right, doesn't try to do a "work around" or "make it work".
He simply tears it out and redoes it. That's the integrity
I talk about. Anyway, here's the finished, now perfectly
flat, perfectly level, and three inch thick oven base

This shows a close-up of the grill island with the cut-outs for
the grill and burner as well as the door openings in that island
with the first coat of stucco applied.
Since I'm doing wooden, raised panel doors, we're framing the
openings with pressure treated wood. That gives me a
square straight surface to which to screw the hinges. The
small opening below the burner cut-out will probably end up two
drawers rather than a door. It ended up too narrow to be
much use as a door. Here's an overview of the whole
project
.
You can even see Big Bubba (the Lang 84 smoker) in the
foreground. He'll get a work out today. We're doing baby
back ribs, fresh Alaska sockeye salmon, and chicken for about 40
people tonight. Here's a close-up of just the kitchen area
.
You can see that almost all the counters are now complete (only
the raised circle on the end of the grill island left to pour).
We'll install the oven kit either tomorrow or Tuesday (I'll post
a refresh of that process as soon as it's done), and the
electrician will be doing the wiring this week. More as
soon as the oven kit is in. Thanks for sharing this
journey with us. |