Welcome to Del and Diane's

Outdoor Kitchen Project

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Sources

Many times we’ve been asked, “Where did you find this?”  The answer is often, as it almost always is today, “on the Internet!”

So, in no particular order, here are some of the key suppliers and items we used with some comments on why we chose what we did.  We'll also update this page as we get more experience with using the kitchen to let you know how well our choices worked out.

Designer and Contractor

Ulisses Banuelos of

Definitely didn’t find Ulisses on the internet, but he’s the key that makes this whole thing come together.  He’s done several other smaller projects for us prior to this one, and we didn’t look anywhere else when it came time for the “big one”.  The complexity and our (sometimes outrageous) requirements on this project never fazed him; he just took it all in stride and made it happen.  If you live in the San Francisco Bay Area, he’s definitely worth finding.  Great design sense, goes the extra mile, quality work, and a man of great integrity.  My only critique is that he is the world’s greatest optimist on scheduling J.  No website (I’m pushing him to build one) but you can reach him at 925-777-0396 or goldenpalm@sbcglobal.net

Cooking equipment:

Wood Fired Oven

  Freshly made, amazing pizza in two minutes!!  That, along with a lot of other capability, is what you get with a well fired, well designed wood fired oven.  Specifically, we chose the Mugnaini Medio 100 oven; it has the combination of capacity, heat retention, and pre-heat speed that suited us.  Andrea Mugnaini imports the Valoriani ovens from Italy.  While there are several people importing (or building from scratch) wood fired oven cores, Mugnaini consistently gets great reviews (including from us) for both quality of product and customer service.  We were introduced to them by a friend in San Jose that has one.  For us, it helped that they are close by, but that is simply because it made it easier to visit their showroom.  They sell all over the US.  If you do a wood fired oven, make sure you do at least a half day class on fire building/management and basic cooking techniques.  It will save you countless hours of frustration trying to learn on your own or from written material.

 

BBQ Pit/Smoker

 

To most people outside of the South, BBQ equals Grilling.  “Real” BBQ, however, is very different.  It is food cooked low (about 225 degrees F) and slow (we’re talking hours to almost a day in some cases here) using indirect heat from a burning wood fire.  There are a handful of people that build exceptional BBQ pits to do that, and Ben Lang is one of them.  Rather than a full custom pit, which can be very expensive (not that Ben’s are cheap by any means!!), his are what I would call “customizable”.  He can move the firebox door to where you want it, adjust the height, change vent configurations, etc., very easily.  I wanted one large enough to do a full size pig so we chose a Kitchen 84 without the warming cabinet.  Since we were surrounding the pit with a wall and narrow counter on three sides for a built-in look, Ben put the firebox door on the back for us.  His is a somewhat unique design that allows the heat and smoke to travel completely under the food before coming up over it and on to the chimney.  This gives very even heat and great smoke exposure throughout the cooking chamber.  Again, his customer service gets rave reviews (again, including from us).  He unfortunately is not close, but we couldn’t find a good pit maker that is.  Combine a Ben Lang pit with our California Almond wood for fuel, and you have a combination that produces some almost unbelievable food.

 

Gas Grill

  Our kids can’t believe I actually bought a gas grill.  I’ve been a charcoal griller all my life.  Until now.  With the smoker and the wood fired oven (which has charcoal grilling capability), we thought the convenience of a gas grill would be worthwhile.  I was pleasantly surprised at how much better they’ve gotten, especially when you get to the high end, built-in, stainless steel grills with infrared rotisserie burners and dedicated smoke burners and drawers.  After a lot of research and review reading, we chose the 38” Grand Turbo from Barbecues Galore.  The capability and quality of construction of the grill, the price point, several conversations with Barbecues Galore’s customer service manager Carlos Peros, and the quality of the staff at the Dublin store won us over. 

 

Side Burners

Professional Sealed Side Burners  DCS builds very solid (and expensive) grills and other outdoor appliances.  Their new side burners feature a sealed burner and 17,000 BTUs per burner.  We are using an older model that we got (for about half price) from a dealer that was closing it out.  It’s 15,000 BTUs per burner and has an older style burner, but for the price, I couldn’t pass it up.  We went with the DCS rather than the Barbecues Galore burners that matched the grill because of the 10,000 BTU rating on the Grand Turbo side burners.  For an outdoor side burner, I just don’t believe 10,000 BTUs per burner is enough.  The Grand Turbo grill has plenty of heat, so it surprised me a little that their side burners weren’t equally robust.

 

Tiki Torches

 When we were in Hawaii last January, we were in the early planning stages for the project.  As we were sitting on our lanai looking out on Waikiki one evening, the torch lighters came running by, lighting all the tiki torches along the beach.  We immediately knew what we wanted for ambient lighting for the project.  These are the only torches we could find that are AGA certified and have a wind screen (the wind thing on the hill again) and will handle at least 45 MPH winds without blowing out.  We don’t get anywhere near that, so should be fine.  The bare copper cone will also go to a nice verdigris finish to match other elements well.  While we didn’t buy torches from http://www.flameengineering.com/Patio_Lights.html , they were so extraordinarily honest, knowledgeable, and open with us about outdoor torches that I wish I could have.  Because of the wind situation he wouldn’t sell me their torches and sent me to Beachside Lighting.  When someone passes up an over thousand dollar sale and sends you to another vendor because they don’t think you’ll be happy with their product in your situation, that’s integrity!

 

Tankless Hot Water Heater

http://www.takagi.com/web2003/c03.htm  We originally weren’t going to put hot water out in the project because we couldn’t reasonably connect to the house hot water system.  This little product certainly solved that problem (and more economically than I thought it would be).  It hangs well out of the way on the back wall to the right of the oven, and produces plenty of hot water for a single sink.

 

Lighting

 

Walkway lights

CustodeGradino®  These are an unfinished brass light that goes about 12” above the ground in the walls of the islands and the seating wall.  Again, they’ll “corrode” to a nice verdigris finish, but the best part we like was that they have a pretty good spread of light without it being too bright in any one place and without you seeing the source of the light (unless you put your head down on the ground and look up into the opening J).

 

Down Lights

AccentoLume®  Again from FX Luminaire, these are an unfinished copper light that will hang up between the beams of the arbor shining down on the counter tops and the smoker.  The bulb itself though is unseen (again, unless you stretch way over the counter and look directly up into the fixture J).

 

Wall Lights

 From Unique Lighting, we’re using two of the Orion 6 lights (unfinished copper) on the front of the oven to wash light over the stone on the front.  The 6 model puts light both up and down from the fixture to create a nice pattern on the stone.

 

BBQ Lights

BQ-08-FD  We used two of these specialty gooseneck lights from Focus Industries--one at the back of the counter, between the grill and the burners, and one just to the right of the door on the counter in front of the BBQ Pit.  We couldn’t get them unfinished, but they come in a nice verdigris finish that will blend well with the other fixtures as they age.  They come with a switch built-in to the base, so can be wired in with the rest of the lights, but left off unless needed.

 

Specialty Hardware

 

Drawer Slides

  Accuride makes a full extension drawer slide that is designed for "harsh environments.  Basically it's their standard, 100 lb rated, full extension slide with much heavier zinc coating on the slides and stainless steel for the ball bearings.  They're available from any Accuride distributor or dealer in a variety of lengths (we're using the 24") or from Rockler. http://www.rockler.com/findit.cfm?page=10925  KV also makes a full stainless steel drawer slide, but I thought those to be overkill (and a budget buster!) for this project.

 

Stainless Steel Bolts, Lag Screws, Nails, and Washers

While Home Depot, other Big Box stores, and some hardware stores carry stainless steel hardware, usually they have a very limited supply at a hefty premium and only in smaller sizes.  McFeely's carries a large selection (at least up to 1/2 x 7" bolts and 1/2 by 6" lag screws, and, while stainless steel hardware is never cheap, they are pretty reasonable on their pricing..  We used the 1/2 by 7 bolts with a "structural" (extra thick) washer for mounting the posts to the anchors and 5/16 by 4 lag screws with regular washers to attach the beams to the posts.  Cross pieces were toenailed into the beams using 3" (10d) full round head stainless steel ring shank nails in a Porter Cable FR350 nailer.  I thought about bolting the beams to the posts, but decided 4 inch lag screws were enough.  If they start to work loose, I'll come back and bolt them later.  If McFeelys doesn't have the sizes you need in stainless steel hardware, West Marine is another source, but at a hefty premium on the price.

 

Stone Veneer

http://www.eldoradostone.com/flashsite/

We used the Country Rubble stone in the English color set (now discontinued but very similar to Bella).  We chose this as it matches the stone on the house, but would have chosen Eldorado even if the house had no stone.  Their "stucco stone" so real it's amazing.  With the corner pieces they provide and the virtually random sizes and shapes, it is truly remarkable.  Boni laid up the stone for the oven in just under a day.  Very fast to do.

 

Refrigeration

 

Refrigerator

We must have looked at two dozen different refrigerator possibilities before deciding on this Sanyo from Amazon.  My main concern is that it's a back side coil rather than a front vent.  I think we have plenty of ventilation and room in the island into which it's going that it will be fine, but we'll see.  At the price we paid ($189 delivered) we decided it was worth trying (and if it didn't work, I could always use it in my shop).  Important feature though is that it's all refrigerator without that silly, useless, little ice tray they call a freezer that come in most small refrigerators.  This one is only 21 1/2 inches wide, but we sized the opening to 24 1/2 inches so we could fit a "standard" front vent, builtin refrigerator if we need to. I'll just put trim boards over the excess opening for now.  We clearly didn't decide on an "outdoor" refrigerator.  Most of them we looked at were around $1,700 and up.  Figured we could replace the Sanyo every year if we needed to and still be money ahead. :-)

 

Freezer

product image Got this little chest freezer from Costco.  In the store it was only $179.  We're putting it in the shed, and it will primarily be used for ice storage.  We looked at putting in an icemaker, but they're ridiculously expensive and put out a pitiful amount of ice.  Figured we could buy a lot of ice though for the price, and, although we don't use much frozen food, this gives us additional storage for other things.

 

Sound System

 

Speakers

We've been a big fan of Cambridge Soundworks speakers for many years.  We have a setup of their higher end components for our home theater, and Del currently also has their MicroWorks setup on his computer as well as an older stereo with sub-woofer setup in the guest room as well as an I-Trigue setup on a small TV as well as....  But you get the picture.  For this project, as you can see on the pics page, we're using four of these on on the fence posts facing back to the house.  Directs the sound back to the area where people are (and thus not broadcasting to all of west Dublin as much) and gives us some "bounce" off the walls of the house.  The challenge with outdoor sound is filling the area where you want sound without it bleeding all over the neighbors (as well as adequate bass, but that's the next topic).  Hopefully this setup will help that.  We'll be running full stereo sound to each of the four speakers.  Not what you'd want in an indoor audiophile setup for replicating the positioning of the source, but works well for this setup, as the listening point becomes very non-critical.

 

Sub-woofer

While I'm a Cambridge guy, Klipsch also builds some great speakers.  When Costco had the Klipsch Synergy KSW-10 for $199, that was too good a deal to pass up.  I don't see it on the website anymore nor in the stores, but that's not at all unusual for Costco--gotta keep that "treasure hunt" mentality going with us. :-)  We're going to try placing this in the shed.  This will let the shed then become the "sounding board" for the sub.  If it works, it'll work really well.  With the power this thing has, though, we may get rattling from some of the items stored in the shed.  It's a downward firing sub and will be sitting on a cement slab, so may be just right.  We'll see.

 

Receiver

Got the JVC RXF10S 6.1 receiver from Amazon (although I see that they're now showing it out of stock).  We're realizing more and more how fortuitous it is that we built the shed where and how we did.  We can put things like this in the shed and they're well protected from the weather.  I'm a JVC fan because we've always had solid performance from their equipment, and it's reasonably priced.  We chose this model in particular for two reasons: 1) it has an all channel stereo mode (see "Speakers" above) and 2) it was on sale for $199 with free shipping.  Not bad for a full 100 watts per channel and the other features.  Both the receiver and the IPod will be controlled through RF remoted control extenders described below.

 

Sound Source

Apple 4 GB iPod Mini Green M9806LL/A Yep, we're using Diane's IPod Mini to feed the JVC. 

 

Remote Control Extenders

 

We're using the Griffin AirClick RF Remote Control on the IPod.

 

We're using this RF Remote Control extender from Amazon for the JVC Receiver.  Looks pretty slick, so hope it works.  On the transmitter side, it replaces one of the batteries in the JVC remote control so there's no external add-on to the remote. I like that. 

 

Have never used either one of these products, so we'll see how they do with the IPod and Receiver in the shed and the remotes out and around in the yard.

 

Accessories

 

  We put a BBQ Guru on Big Bubba to make fire management easier.  Basically, what it does is control the temperature of the pit by controlling the amount of air going to the fire.  There's a temperature probe that goes inside the cooking chamber and another one that can go inside the meat that's cooking.  Those along with a fan whose output goes into the firebox are all connected to a controller where I set either the temperature that I want the cooking chamber to be or a combination of what I want the finished internal temperature of the meat to be and the temperature in the cooking chamber.  The Guru will then, assuming there's fuel to burn in the firebox, control the air that goes to the fire to maintain the temperature in the cooking chamber.  If you add the meat probe, once the internal temperature of the meat starts to reach your finished temperature, the Guru will lower the temp in the cooking chamber to hold the meat at that temperature.  Amazing.  Talk about putting technology to an old art.  Computer controlled wood fired cooking.  I love it!