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Activities beyond North America


UK Judge says that ETM is not fit for designed use.

Andy in the U. K. took a Volvo dealer to a small claims court to recover the cost of the replacement of the ETM. He was the second owner of a vehicle that was out of warranty. His argument was that the part was not fit for the intended surface. The judge agreed and Andy won his case. You may want to try his approach.

On December 5, 2006  Andy wrote,

Don, I have now received payment from Hapstead Volvo as instructed by the court. So I am happy to go public as it were.
    The case was heard in a system in the UK called the small claims court. This is intended to allow people who may have a grievance with a company to get recourse, without it being an expensive process. In this case I have sought free legal advice and the advice of a friend who is a trading standards officer.
     On the court day I represented myself and Hapstead Volvo the defendant represented themselves. In terms of legal presidents, a judgment in the small claims court does not qualify. However if I have been able to win, there is no reason why the judgment in my case cannot be repeated elsewhere, and I am hoping this will encourage people to try. The more people that do, the more likely Volvo are to do the right thing and stop charging people for what is their problem. As a consequence they may also consider a fix that is permanent.
     I explain this bit in order not to over state the significance of my case. I also want to be clear to anyone looking at doing what I have just done, that this is not cut and dry in legal terms and my winning does not guarantee success at another court on another day. What this judgment represents in my opinion is a triumph for common sense and what is right.
     I would encourage anyone else thinking about doing this to go for it, as I think and obviously at least one judge agrees that Volvo are in the wrong on this. The more times this happens the more likely Volvo will be to back down and just fit the part going forward. But only do so if you are prepared and can afford to lose.
     Whilst I am not a legal expert I am happy to give any information that I can to help anyone who wants to take legal action. I would always advise them to take legal advice as well.

Anyway the details:
Court : Horsham County Court
Claim Number : 6QZ59691
Judge: District Judge Taylor
Claimant: Andrew Worthington
Defendant: Hapstead Gatwick
Claim:
My case was based on the Sale of Goods Act 1989 and the following statement was presented as my evidence:

     When purchasing my Volvo V70 from Hapstead Volvo, safety and reliability were both stated as key requirements for my purchase. The salesman at the time assured me that I had nothing to worry about with a V70. Ironically he also advised me to opt for the new shape V70 as this was more advanced and safer, what I did not know was that this model was the first fitted with the Electronic Throttle Module (ETM).
     On the 22nd of July 2006 I started to experience problems with my Volvo V70, whereby the car was misfiring and the message “Reduced Performance” was displayed on the dashboard. This error message changed to “engine system service urgent” by the time I had returned from my journey.
     On the 24th of July the car was booked into Hapstead Volvo to be looked at on the 31st July 2006. As I had read articles on the internet relating to this problem I also at this time discussed my expectation that I should not receive a bill for the repair to be carried out, I also phoned Volvo Cars Customer service as Hapstead were not prepared to drop the charge and also to attempt to get them to speed up the repair as the vehicle was unusable.
     When the vehicle was looked at on the 31st of July, the throttle housing was cleaned and a software upgrade applied to the ETM. The vehicle appeared to be fixed, but 2 days later the problem reoccurred and after being off the road again for 2 days the ETM was replaced on August 4th 2006.

     Prior to the final repair I had discussed with Hapstead on 3 occasions that I would take legal action against them if they insisted on charging for the repair. On 3 occasions I had similar discussions with Volvo Cars UK Ltd. Unfortunately these discussions led only to a reduction of 30% in the cost of the repair “as a gesture of good will”. The bill was paid under duress as I believed the car would not be returned if I withheld payment.
     I have subsequently written 3 times to Hapstead Volvo requesting a refund for the cost of the repair and compensation for the loss of use and the time I have wasted taking advice and preparing my case for the refund.

     The first letter was responded to by Volvo Cars after an acknowledgement from Hapstead, this merely repeated their opinion that they were not responsible for the problem. The second letter received no response and the third was only responded to after legal action had been taken.
     In any case it has become apparent that neither Hapstead nor Volvo cars are prepared to accept their responsibilities under the sale of goods act or as a responsible manufacturer.

The Sale of Goods Act 1979 states, in section 14 sub section 2b:
    For the purposes of this Act, the quality of goods includes their state and condition and the following (among others) are in appropriate cases aspects of the quality of goods—
               (a) fitness for all the purposes for which goods of the kind in question are commonly supplied,
               (b) appearance and finish,
               (c) freedom from minor defects,
               (d) safety, and
               (e) durability.

I am making a claim for the refund of the cost of replacement of this part on the basis of the act, for the following reasons:

  • Fitness for all the purposes for which goods of the kind in question are commonly supplied
    • As the electronic throttle module fitted to a car replaces a cable throttle arrangement one would expect it to last the life of the car, as a cable one would. And yet this component on the V70 has a failure of 94% before 100,000 miles (see appendix 5 - Failure rate analysis Volvo Cars North America – Page 24).
       
    • Volvo Cars have even commented in an internal memo (see appendix 4 – Internal Volvo report – Page 22):

The current version of the MM ETM is improved over the earlier version but still as an unacceptable life expectancy”

  • Safety
    • Volvo sells their cars on the basis of safety. The implications of a partial or total failure of this component on a car and it’s occupants could be severe.
       

This component controls the speed and acceleration of the vehicle; if it starts to go wrong the vehicle can accelerate or decelerate rapidly without warning or in severe cases cause the engine to cut out completely.

A small number of incidences where this happened could be considered to be acceptable, but a 94% failure rate is not!

  • Durability
    • Volvo have in North America extended the warranty on this component to 10 years or 200,000 miles. This would indicate that is what Volvo believes the life expectancy of this component to be. My vehicle had done 60851 miles at the time of the replacement, not even a third of the 200,000 miles or half of the 10 years.
    • I do not believe that any consumer would agree that this is an acceptable average life for a component of this sort on a vehicle of this value. Clearly this is also a view shared by Volvo, as they state in their recommendations (see appendix 4 – Internal Volvo report – Page 23):

“VCC needs to develop a service replacement for the Magnetti Marelli ETM that will meet customer expectations for life expectancy and trouble-free operation.” 

    As I have already stated in my previous correspondence I do not accept that because the component has lasted the manufacturers warranty (although I have no way to know that it has not already been replaced) and the further 1 year warranty offered by Hapstead, it has therefore demonstrated acceptable durability. Legally I have been advised there is no statute of limitation on this, nor indeed does a warranty constitute the start and end of a companies liability.
     The attached documentation clearly proves that the ETM module on the V70 was neither fit for purpose, safe or sufficiently durable for it’s application. The documents also demonstrate that this is not an isolated issue and that the problem is not confined to the USA. I have the old ETM from my vehicle and the box the new part was packed in, the latter confirming that the part fitted in the UK is the same as that fitted in the USA.
     As a result of this issue I was without the use of the car for a total of 9 days and no courtesy car was available or offered on either occasion. In recognition of the fact that no hire vehicle was obtained for this period, but recognizing the considerable inconvenience this caused, the claim being made is for considerably less than the cost of a hire car.
     I am also claiming for a proportion of the time I have expended to pursue this claim. The investigations I have undertaken and research into this issue would have been completely unnecessary had Volvo Cars and Hapstead Volvo done what they must know to be the right and legal thing to do.

What the defence said:
    The defence’s statement was as follows:
     Bala Warran of Hapstead Gatwick, Keepers Corner, Burstow, Horley, Surrey RH14 9RR will say: Hapstead Gatwick is an Authorised repairer and a dealer for Volvo Cars UK. Hapstead are not the manufacturer of Volvo cars. Hapstead Gatwick as a retailer of Volvo Selected user car had a previously owned Volvo V70 model registration number Vxxx xxx first registered on the 11th February 2000 with 42,748 miles available for sale in September 2003.
     A Worthington on the 28th September 2003 purchased the above-mentioned car with a 1yr/20,000 mile extended warranty under the Volvo selected used car programme. Hapstead Gatwick were unaware of any fault with Electronic Throttle Module (ETM) at the time of sale. Mr Worthington informed Hapstead Gatwick of the fault in August 2006, some three years after purchase. The vehicle has now covered 60,789 miles.
     On the affected models, V70, S60, S70, S80, C70 produced between MY 1999 & MY 2002, Hapstead Gatwick have sold 688 new and used Vehicles. We also have a further 484 vehicles that we service and maintain on our database. This equates to a total of 1,172 vehicles on our database. Between December 2002 and 15/09/06, we have fitted 40 units to those vehicles on the database, giving a repair/ failure rate of 6.59%.
     Hapstead Gatwick, as an authorized repairer and dealer for Volvo Cars, carries out maintenance and repairs for Volvo cars. Any manufacturing faults identified by the manufacturer are repaired under the terms of the warranty, 3yrs/60,000 miles from first date of registration. All preowned  cars sold by Volvo dealer are covered by the terms of the Volvo selected used car extended warranty.
     Mr Worthington’s car fell outside the terms of the warranty due to the age of the car, now some six years old. Hapstead Gatwick and Volvo Cars UK operate goodwill payments to customers with unexpected repairs. On this occasion Mr Worthington was offered and accepted a contribution of 10% from Hapstead Gatwick and 20% from Volvo Car UK towards the replacement of the electronic throttle module. Mr Worthington paid the balance of his final invoice (31523215) of £456.21.
     Hapstead Gatwick do not accept the claim made by Mr Worthington under the sale of goods act. Motor Vehicles are complex machines with hundreds of moving parts. The manufacturer takes great deal of care through research and development, testing and through to final production. Manufacturers offer warranty to ensure peace of mind to buyers in the early life cycle of new products. The dealer offer extended warranty policies on pre-owned cars to second and subsequent owners during their first year of ownership. Hapstead Gatwick has done everything possible to ensure that they comply with the trading standards and the sale of goods act.

     Attached to this statement were a number of letters of correspondence to me and  a letter from Volvo Cars to Hapstead Volvo outlining the companies position on this matter.

What the Judge said:
As no transcript is available the following is an honest summary of the judges comments:
     He began by explaining to Hapstead that the issue being discussed was not one of whether or not the Car had outlived any warranties on it but a matter of whether or not the ETM was of satisfactory build quality and durability given its purpose. He indicated that in his opinion this was a component that should never fail in the normal life of the car as the consequences could be catastrophic.
 
     Hapstead defended Volvo’s position by stating that the vehicle failed safe.

The judge continued however to agree with my position that this component should have lasted considerably longer than it had. He also asked whether or not there were circumstances which could occur in which the use of the vehicle could contribute to the early failure of the component.

     Hapstead explained that short journeys were more likely to speed up the failure of this part. I was then asked how the car was used. I explained it was used for short journeys, but that I did not feel that was an argument for exonerating Volvo as this was fairly typical usage to a large part of the population. The Judge again agreed with my position.

The Judgement
     In summarizing the Judge stated that he was here to decide whether or not the ETM fitted to my car was fit for purpose under the sale of goods act as I had claimed as it was not sufficiently durable. In this matter he found in my favour.
    He then stated that he also needed to determine if my use of the vehicle had in this case contributed to the early failure of the part. Again he found in my favour.

I was awarded my claim in full, the cost of court action and compensation for loss of earnings .

What it cost me
The cost of taking court action was £120 as my claim was for just over £1000 (I claimed for loss of use and time spent researching the case). It also has cost me about 4 days in my time researching and collating the available information.



The following letter bring you the latest from Volvo in the UK. It is the first indication of the software upgrade being officially available on a no charge basis. In North America the 'letters' notifying customers of the software update have been slowed down, possibly because each upgrade has to be downloaded from the Internet and has overloaded the servers.
 
  Don Willson

Ref: 352640 from Volvo UK to Mr. XXXX in late June 2006. Please quote on all correspondence
Thank you for your email below

I can confirm that software is now available for approximately 30% of the cars affected. We hope to roll out the rest of the software in the coming weeks. We will not look to charge customers for this upgrade.

In our experience, the software has fixed the majority of running faults reported prior to installation. In addition, when our dealers carry out the update, we have also asked them to clean out the throttle body and the crankcase ventilation system. Poor servicing can cause carbon deposits in these areas.

I am pleased to say that only petrol models are affected. If you are considering our D5 diesel engine, then the Electronic Throttle Module issue will not apply.

I hope that I have clarified your query and would like to thank you once again for your contact with Volvo.

Kind Regards

Hayley Rawles
Customer Relations
Volvo Cars UK
 


The following letter from Volvo Global Customer Relations says that if you are a  loyal Volvo dealer customer they will 'consider' assistance on a 'goodwill' basis which implies that if you are not a regular customer of a Volvo dealer you are out of luck. It does say that the ETM software upgrade will be available in the UK.
       Don Willson

****RESPONSE FROM VOLVO GCR  to Mr. XXXX in the UK, in late May 2006****

Your Global Customer Relations File Number is 80606.

Dear Mr XXXX,
                Thank you for your email dated 18th May 2006. We understand that you are interested in buying a used Volvo V70 and are requesting information with regards to the Electronic Throttle Module.
                We would like to inform you that on the UK market, the issue with the ETM will be looked at on a case to case basis. Any consideration that Volvo Car  UK Ltd make would be as a gesture of goodwill. Age, mileage and Volvo service history (incorrect servicing has the potential to reduce the longevity of the unit) the nature of the issue and any denied usage are factors that will be taken into account. If you were to buy a Volvo V70 through one of the UK's authorised dealerships as a Selected Used Car it would automatically come with 12 months Volvo Assistance  (roadside recovery  package managed by RAC) and a 12 month/20,000 mile Selected Used Car Warranty for added peace of mind.
                In your email you also mentioned the software upgrade availability. Volvo Car UK Ltd are waiting for the Technical Department in Sweden to provide them with the updated software. As soon as it arrives, it will be available to the Volvo dealerships to download to customers' vehicles. We hope this information will give you a better picture of the situation on the UK market. We would like to thank you for taking the time to contact us.

Cc: Volvo Car UK Ltd

Yours sincerely,
 Elin Ask
 Global Customer Relations Advisor
 Dept 57130, SAA2
 Volvo Car Corporation
 SE-40531 Göteborg
 Sweden
 Telephone: +46 31 3250077
 Fax: +46 31 59 55 55
 Website: www.volvocars.com/gcr

 

BBC London, Watchdog report, 14 February 2006

The Volvo is known for its comfort, reliability and safety - not the kind of car that you'd expect to let you down and leave you high and dry on the motorway.

Bob Frost bought his Volvo V70 brand new in 1999 for £23,500. However, with 8046km (5000 miles) on the clock, his car developed a problem. The engine began to run roughly and the car's Electronic Throttle Module (ETM) had to be replaced by Volvo under warranty. Less than 104,000km (65,000 miles) and six years later, the car's ETM failed again.

The ETM controls fuel flow and ultimately the car's power. When you put your foot on the throttle, the ETM sends a signal through the car's computer to control the speed. If the ETM fails, the car takes over and the driver is no longer in charge.

Jonathan Sharp first started experiencing problems with his Volvo V70 when his engine management warning lights came on. He contacted Volvo to find out what this meant but before he could get the car to the dealer, it died completely.

Volvo diagnosed a problem with the thermostat and charged £143.23, but little did the Sharps know that there was a deeper rooted problem which could strike at any time.

Jonathan's wife was driving up the A1 motorway, doing 113kmph (70mph), with their daughter in the back. The engine, with no warning at all, dramatically cut the power, which forced her to veer across the hard shoulder as quickly as she could while trying to avoid the traffic that was coming up behind her. The car had been forced into what Volvo call 'limp mode', limiting the car's speed. The Sharps were charged around £650 for a replacement ETM.

Simon Jennings was also driving on the outside lane when his ETM failed. His Volvo C70 cut out when he was driving at 97kmph (60mph). He was relieved to have been able to manoeuvre his car in heavy traffic over to the hard shoulder, but he was frightened by the whole experience.

All of the following models with petrol engines are affected: not just the V70s and C70s (model years 1999-2001), but the S60, S70, S80, XC70 and the V70 non-turbos and C70s (model year 2002). Also, all S60 and V70 Bi fuel models are affected. Not exactly an isolated problem then.

Volvo of North America has just extended the warranty on the ETM to ten years or 322,000km (200,000 miles) on the clock. In the US and Canada, no fewer than 75,000 Volvos have had the problem. US auto-safety regulators are now investigating the safety risks and could potentially order a recall.

Volvo Car UK has asked Volvo drivers who are experiencing difficulties with their ETM to contact their customer relations department, or their local Volvo dealer.

It also plans to introduce a software upgrade from April 2006 onwards, which will reduce the likelihood of issues with the ETM. Volvo says it will make this available, at no charge, to customers with affected cars who contact their customer relations department.

For more information on the US response to the ETM issue, click here. (This links you to Tony Kovaleski, Investigative Reporter at The Denver Channel, Denver, Colorado, USA)

To contact Volvo customer relations, call 0845 756 4636.

In the UK: Volvo Car UK Limited, Globe Park, Marlow, Buckinghamshire, SL7 1YQ Or call 0800 400 430

In Ireland: Volvo Car Ireland Limited, Killakee House, The Square, Tallaght, Dublin 24


Smile ETM Satisfaction
February 13, 2006

Richard reported,


After much frustration, which is well documented by others with the same story. I had my ETM replaced, no charge, from Scandinavian Motors, Auckland. New Zealand.
I felt they handled the matter in a very professional way and deserve the praise given. My XC70 has now been so well checked out at 90,000km that its running like new. I'm a happy Volvo driver again.

"Smile Volvo UK will pay up
Hi Guys
Very interesting, my ETM went at 125K after having the lambda probes replaced twice to no avail. (I think he means the oxygen sensors.)
Funny really I told the garage it was the ETM and they didn't believe me as no fault code was lodged, then after a horrendous journey with the car kangarooing up and down the motorway I went on the internet and found all of Don Willson's very useful info. (vexedvolvo.org)
I went back to my local dealer with everything printed off (including the US legal document) and told them what I thought of Volvo and how my wife drives this dangerous car (pregnant wife actually) and how I'd open a can of worms if they didn't fix it for free (bear in mind I have a 99 V70R with 125k on the clock) - 3 hours later they phoned me back to say Volvo UK agreed to replace the part and labour under warranty, not one little smacker to pay!!!
They also told me the part was different to the US one, what a load of rubbish it has the brightest yellow sticker on it with Magneto Marelli splashed all over it.
My advice don't take no for an answer Volvo UK will replace for free!!!"
 


Dear Don
 
Volvo Customer Services were patronising and unbelievably snotty.  They tell me that the difficulties I describe re ETM are only limited to the American market which they're up to speed on. They were jumped up and condescending. The guy said he didn't know the technical side so couldn't comment on details as to how the British and American cars were different.  The charmer I dealt with was a chap called Matt Brown, e mail custcare@volvocars.com.  The local manager is David.Legg@stratstone.com.
 
I will make a copy of your dealers page and do my homework. I'll let you have the numbers between the bar codes, maybe you see those before you fire off e mails, in case there's something subtle going on.  We live down in the South West, not near Henley on Thames unfortunately.
 
Thanks for all your help.  Volvo would help themselves if they sent their customer services people to charm school and didn't employ out and out chauvinists!
From Australia 19 January 2006,

Dear Lawrence, (Lawrence Glynn - In the Australian equivalent of NHTSA)

 
Just before Christmas 2005 I called Ross to ask about progress on the ETM matter. He informed me that he had been in touch with a Techo at Volvo. I asked Ross whether I should push more stringently for action and he advised it was up to me, but told me in his opinion the issue would be resolved by Volvo sooner rather than later.
 
When I spoke to Ross post Christmas 2005, he told me not to expect anything. Hence now I'm increasing action once again on the issue.
 
I really dislike being stuffed around in this manner.
 
You have heaps of information, acceptance of liability by Volvo North America at you finger tips, yet still you insist on not taking any action to protect the Australian Consumer.
 
You are an Australian Public Servant, I am your customer/client. It seems that you are not willing to serve, but instead wallow on in a bureaucratic fashion.
 
I have done a lot of work for you, now do some for me and others please.
 
I contacted Volvo Cars Australia last year to ask about the ETM issue that I had read about. The technical  person informed me that there was no such problem in AU, and the part (ETM) was most likely different for AU so don't be concerned.  I bought the Volvo based on that advice. Since then I have found otherwise and in fact Volvo Cars Australia had lied to me then and had persisted with the same lies ever since,  to me and the many others who have since contacted me about their ETM's failing.
 
I am very unhappy that I have to do all of this ground work when people like yourselves should be doing this, that's what you get paid for.
 
I hope that you can see it fit to put some energy into resolving this issue in a positive manner.

N-----

Response 20 January 2006

N----

You have to understand that our role is purely in regard to safety related defects. We can not demand a safety related recall until we have evidence of a safety related defect. That evidence must, for reasons of natural justice, be tested by the manufacturer.  Therefore, we work with the manufacturer to explore the issues involved and reach a common understanding.  If we reach a position where agreement is not possible but we are convinced that a safety related defect exists we can commence the process to trigger a mandatory recall.  But we can not be convinced of something we do not fully understand and we, in most cases, obtain the full understanding from information supplied at least in part by the manufacturer. If the manufacturer will not co-operate we then have to resort to our own testing etc.  In this case such testing would be extremely difficult and ultimately unsatisfactory.

 
Volvo are co-operating with us so things are relatively simple.
 
ACCC have broader powers in respect of fitness for purpose, merchantable quality.  They take advice from us on safety issues in automotive product.
 
From the information currently to hand we do not see any safety related defect arising from this issue. However, we are still in conversation with Volvo so this view is not final. Do not read into this that we have no intention of taking any further action. The position, as I have advised you, is that we do not have enough information at this point to decide one way or the other. Our mind is still open.
 
On the face of it the issue is quite simple.  However, we are provided with information in a drip feed fashion, much of it unsubstantiated, which indicates that the issue may be more complex than it appears.  Whilst we do not place much credibility in this information we still investigate it until we are satisfied that the concerns can be discounted.
 
Much as you and I may like instant answers this is not always reasonable.  The issue is in no way urgent enough for us to demand meetings with the relevant technical experts from overseas. Issues such as this routinely take several months to resolve.
 
As you know NHTSA have recently upgraded their action from Preliminary Examination to an Investigation.  They too have not yet reached a final view on the issue.  We are in communication with NHTSA so any action on either side will contribute to the sum of knowledge.
 
Volvo North America may decide to extend the warranty they offer in respect of this item but this does not prove that the part is not of merchantable quality nor does it prove that it constitutes a safety related defect.
 
If you have been mislead by Volvo Australia you personally may have a case against them but that is not my area of expertise and therefore I make no comment other than to point out that the outcome of any such action has no bearing on our considerations.
 
I understand your frustration at the slow rate of progress.  We get frustrated too. But in my long experience of these investigations rushing these things only slows things down in the long run.
 
Lawrence Glynn

 

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