1975 Ericson 27

Rebuilding My Original Raritan PH Head



It's often the little things that make a big difference in cruising enjoyment.  One of the little things that can be a real damper is opening up the companion way to be greeted by that oh so wonderful smell of an active holding tank. I had two immediate problems with the head.  First, there was no water flow into the bowl when pumping, and even though the contents of the bowl would go away, they would also return without to much rocking at her berth.  OK, quick look around and new marine heads are expensive.  Looks like I can probably find a rebuild kit, but this is an old enough unit  that it is not readily available, and a little pricey.  Off I go to a local shop that specializes in used sails and other gear, and I found a complete OEM rebuild kit for $5.00.

Dismantling these are very easy, and they are a simple mechanism.  If you are organized and work quickly, there is no reason why you couldn't do one of these in an hour.  That said, I opted for really cleaning everything and that included soaking all pieces that were going to be reused in a bleach solution overnight.   Not only did it disinfect everything nicely, but it did a nice job of reversing the yellowing which had occurred on the pump housing body.  I am assuming bleach is safe on this type of plastic.  So far, no signs of ill effect.  One of the changes I made when reinstalling was to setup a simple fresh water tank dedicated to flushing the head.  It is simply one of the multi-gallon detergent jugs with a hole drilled in the cap so the intake hose fits snuggly into it.  This way I am pumping fresh water into the holding tank and don't have to battle the odor caused by all the dead critters from the sea water on top of everything else.







exploded view
This is an exploded view showing all
pieces and tools used
no sink
old flapper bottom
Bottom shot of flapper valve
Note that flapper is elongated and off center.
This prevents proper alignment and sealing.
old flapper top view
Top view of flapper.  Note weight
which holds valve down and "closed"
old flapper bottom
Note how new flap is centered

old flapper bottom
Top view, again not how centered new flap
is compared to the old above
flapper and base
Flapper valve fits on right hand side,
bowl on left, joker valve in the elbow
stuck check ball
The reason no water flowed into the bowel was that the check ball was frozen in place. 
check ball
Original inlet check ball looks bronze
and was highly irregular
check ball epoxy
had some other epoxy work, so decided to coat the ball with epoxy Cab-O-Sil mix and reshape.  So far so good.
knob
Original knob for inlet valve was badly pitted.
knob hammer finish
Wire brushed and hammer painted.  We'll see how it lasts





Home Page
| Links |Projects | Back


Last update: 6/13/04



Valid HTML 4.01!