Replacing thru-hulls is one of those
projects that seems simple, but is often fraught with
complications. My experience has been that they will spin in the
hull if you do not hold the center fitting. Even when holding the
fitting, I seem to always have old gate valves which are completely
frozen on to the stem and have to be cut off. I also find that
the ring nut which holds the actual fitting in place will be completely
frozen as well. There are ears inside of the thru-hulls that are
for holding them from spinning. Special tools are made for this
purpose. I've had good luck with very large cold chisels and even the
handle of a large pipe wrench for grabbing these ears. Then hold
chisels etc. with another wrench. I have found that what
invariably happens is that you either wrestle with the ring nut and it
ultimately disintegrates after much effort, or you can just drill it in
two opposing spots and remove it in a few seconds. Always use a
cutting fluid when drilling metals. It makes quite a difference
in speed and bit life.
Invariably, the wood pads which are
used to reinforce the area of the thru-hull fitting are soft and should
be replaced also. Cut new pads from either marine ply or exterior
ply and then use hole saws to cut a ring to make a new pad. After
all cuts
are made, epoxy coat the new pads to protect against water.
Two coats should be applied, as the first will be absorbed somewhat.
Thru-hull fittings should be bonded to the hull with a high quality
adhesive-sealant. I have had good luck with the 3M
products. The
only plastic fittings I have below the water line are in the form of
transducers e.g. knotmeter. All plumbing fixtures are
bronze.
The first few pictures are general. The remainder follows
repairing a beveled recessed seat for a flush sitting thru-hull
fitting. When I removed this particular fitting, it had obviously
been removed before, and it looked like someone had used a chisel and
had really torn up the seat. The fiberglass was ripped
open, the gel coat finish destroyed, and a poor attempt had been made
to
repair it with some form of putty. I decided this was a job for
epoxy and Cab-O-Sil. I dug out the old putty and cleaned up the
seat. Unfortuneatly, I can't find my photos of the
before. I decided I needed a form, and an old fitting just
made sense. I used some heavy plastic to keep the fitting from
becoming bonded to the epoxy and Cab-O-Sil mixture. So, I mixed
the
ingredients to a peanut butter consistency, placed the old fitting with
the plastic film on it covered with the mix into the hull and held it
firmly in place through the curing process with a 2x4 braced against
the ground below. Once cured, I removed the form and then did a
second application of epoxy Cab-O-Sil mix. After the second application
I
used a dremel to do the final evening and fine
shaping.