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| In this
view, it doesn't look too bad. The body has it's fair share of little
dents. The Merkur was only offered in the "4-pillar" body style
the same as the Sierra XR4i. |
This
view isn't so flattering. The drivers door had blown open at some stage
and creased. Look at the horrible headlamps the US-spec cars have. |
Another
important difference is the engine. US Sierras had only one option : a 2.3
turbocharged 4 cylinder rated at 175bhp. |
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| The
gearbox was noisy, so Toni and I took it out, and I rebuilt it with the
aid of a Capri Haynes manual. This picture was taken just before I though
"am I going to get this thing back together?" |
I only
removed one screw and it all fell apart, honest! The original dashboard
was cracked, so I took it out and replaced it with another sourced from a
scrapyard. |
It's a
lot easier to change a door with the dashboard out, so here is the car
minus the drivers door. |
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| Here is
the "new" door, which cost $100 from a junkyard. It did come
with a mirror, glass, and electric window motor, which I could probably
sell on eBay. |
Here
is the interior coming back together. I used some FoliaTec grey interior
paint on the dashboard to brighten things up. I also gave the instrument
surround a coat of black paint to make it look new again. The light grey
colour looks so much like the half leather Recaro seats that were fitted to
the Capri 2.8i Special. Hmmm... I wonder if they would fit in my hand
luggage next time I go back to England? |
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| Here is
finished dashboard. Hidden behind the standard speaker grilles are a pair
of 5x7" Kenwood two way speakers. The old Pioneer radio that was
fitted when I bought the car gave way to a newer Pioneer CD player. |
Another
view of the dashboard. This freshly painted dash makes the rest of the
interior look crap, but I can freshen the rest of it up as time and money
allow. |
What
happened here? The engine is missing all of it's intake and exhaust
systems. I tore it down to investigate some rough running problems. |
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| The
Merkur 2.3 engine suffers the same problems as the Capri 2.0 engine. They
both wear out camshafts. This cam will be replaced with a roller camshaft
from a Ford Ranger pickup truck. |
What
are all these bits? Click on the picture to find out. Everything was
either cleaned or replaced as necessary. |
The
exhaust manifold had cracked from the intense heat from the turbo. The
cracks are highlighted in yellow. This is an "E6" manifold,
which is supposed to be less prone to cracking. |
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| The
turbo looked fine from the outside, no play in the shaft, and the
compressor wheel seems in good condition. |
However,
the exhaust housing is starting to crack (shown in yellow). Not serious,
but I'd rather replace it sooner than later. |
Worn
stock camshaft replaced with roller camshaft from a junkyard Ford Ranger. |
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| Cleaned
lower intake manifold, fitted with new fuel pressure regulator and
professionally cleaned injectors. |
Intake
side of the engine is coming together. |
T3/T4
hybrid turbo fitted to Thunderbird Turbocoupe exhaust manifold. |