| The Neck I laminated three pieces
of maple and two of wenge to make up the neck, and ordered up a nice piece
of ebony This was my setup for routing the truss rod channels. Since they were blind routs, I couldn't do them on the router table. So I set up a straightedge on the bench and used it as a routing guide. The truss rods/CF bars splay along with the increasing neck width, for maximum stiffness. I figured those angles into the setup. Dust collection on the DeWalt 621 router, by the way, is superb. Hooked to the shop vac, you never see a chip.
Here's the neck after I bandsawed the taper. The CF U-bars are sitting in the neck routs and the stainless steel truss rods are sitting above them so I could lay out where the nuts would go and where I would need to notch the CF bars for them. 3/16 rod is handy because you can thread it 10-24 or 10-32--it's pretty close to the proper diameter. The hard part about making these truss rods was that I had to thread several inches of the lower part of the rod. Even with a brand-new die, threading stainless is a pain. The lower end got the right-hand thread, and the upper end, which only needed half an inch or so of threading, got the left-hand thread. Then I had to braze socket heads onto the end of each rod so that it would be accessible from the end of the neck. My guess was that once everything was glued up and I set some tension on the rods, that the pretty much wouldn't budge when I strung it up. So I didn't bother making the adjustments accessible without removing the neck from the body. And that's pretty much how it went. I put soda straws over the center sections of the rods to kill vibrations.
I also inserted a 1/8 by 3/8 inch CF bar into the headstock. Here I'm routing the slot for it on the milling machine, with the headstock clamped to the table. By going in the requisite 3/8 inch and just letting it come out under the fingerboard, the bar extended to the second fret. I glued it in with epoxy, and the headstock just plain doesn't flex. I would definitely do this again on any bass that I build, and might consider it for a guitar, too. I covered the bar with a veneer of wenge, so it would match the two wenge stripes in the neck. The only critical planning was having the reinforcement bar fit between the two truss rods.
Here's the neck with the CF rods being The headstock stiffener CF bar is visible in the center. I hadn't veneered it yet.
The completed I put four setscrews into the neck and leveled them, so that I could make accurate marks on the body for spotting the bolt holes. I used those flat-topped knockdown furniture bolts, which can exert a tremendous amount of clamping pressure. If you look carefully in the above picture, you can see the hex sockets that are brazed onto the ends of the truss rods.
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