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Door Lock Diagram

                                        

            

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Bronco & F Series Manual Locking Hub Diagrams & Parts List by Ford

6  D85T-1197-A  Spanner Locknut Wrench 
A  --  Tighten to 68 N-m (50 Lb-Ft). Back Off  90 Degrees.
B --  Tighten to 217-278 N-m (160-205 Lb-Ft)

2. Remove the hublock assembly. Refer to the «Manual Locking Hub» removal and installation procedures in this section.

3. Remove C-ring and three-piece thrust washers (if not already removed).

4. Remove the outer lock nut with Hub Lock Nut Wrench T83T-1197-B for F-150 and Bronco or Spanner Locknut Wrench D85T-1197-A or equivalent for F-250 and F-350. Remove the lockwasher and loosen inner lock nut.

5. Using spanner lock nut wrench while rotating the front disc brake hub and rotor (1102) back and forth, tighten the inner lock nut to 68 N-m (50 lb-ft) to seat the bearing.

6. Back off the lock nut 90 degrees.

7. Note: Hole pattern of lockwasher is offset with keyway to provide half-position settings by flipping washer over to obtain closest hole.

Install the lockwasher so the key is positioned in the groove of the front wheel spindle (3105). Tighten the inner lock nut, aligning the pin into the nearest lockwasher hole.

8. Install the outer lock nut and tighten to 217-278 N-m (160-205 lb-ft) using Hub Locknut Wrench T83T-1197-B for F-150 and Bronco or Spanner Locknut Wrench D85T-1197-A or equivalent for F-250 and F-350.

9. Check the final end play of the front wheel spindle. It should be 0.00-0.05mm (0.000-0.002 inch).

10. Torque required to rotate the front disc brake hub and rotor is not to exceed 2.3 N-m (20 lb-in).

11. CAUTION: Improper sequence of three-piece thrust washers will result in excessive wear of assembly.

Install three washers in order: metal washer first, plastic washer second and splined metal washer third. Install C-ring.

12. Install the hublocks. Refer to «Locking Hubs» in the Removal and Installation portion of this section.

13. Remove the safety stands. Lower the vehicle.

11  Pin (Part of 1195) 
12 1195  Inner Lock Nut 
13 1198 Lockwasher 
14 1197  Outer Lock Nut 
15  Steel Thrust Washer (Part of 3B458) 
16  Plastic Thrust Washer (Part of 3B458) 
17  Splined Thrust Washer (Part of 3B458) 
18 3B457  C-Ring 
19 1K105  Hub Body 
20 Lock Ring (Part of 1K106) 
21 1K104  Cup 
22 1K104  Capscrew 
 
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 This site Includes all Technical Parts 1 & 2; but will Link to Parts Sources & Technical Service Bulletins (TSBs) here for awhile until we transfer all of these sections' Links 

Although we initially developed this site for Big Broncos, 1978 - 1996, information in many Links also applies to Ford Trucks & Vans & cars

Thanks to all who developed these Tech/Info sites!
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Parts Sources    Technical Service Bulletins (TSBs) - BRONCO