The schematics below are for the
power distribution only and do not include any circuitry for the
converter/charger portion which can be found at http://home.comcast.net/~rabarber/magnetek2.htm


A few notes about
the Magnetek:
The
IntelliPower 9140 has a maximum capability of 40 amps output for charging
and/or operating 12 volt loads, and the 9160 has a 60 amp capability. Unlike the old Magnetek type converters, up
to the maximum output is available for charging, minus the amount you are using
to operate lights, blowers, etc. If you
are upgrading the old Magnetek unit, either the 9140 or the 9160 will work and
physically fit in the space currently occupied by the old Magnetek
converter/charger section, so the choice is yours.
There
are two main benefits from this upgrade: 1) If you order the optional plug-in
Wizard for $25, you will have 3-stage charge capability, and 2) It will now
make sense to run your genset to recharge your batteries, whereas before it was
pretty much a waste of time and fuel.
The
actual charge rate you get, as with ANY battery charger, will depend on the
state of charge at the time you recharge, and the output voltage of the
charger, so it wouldn't matter if you had a 10,000 amp charger, the batteries
will only draw just so much at a given charger output voltage. Typically, a 12 volt, 100 AH battery will
pull an initial charge of up to about 20 amps when discharged 50% (battery down
to 12 volts), so if you are running two 100 AH batteries for cabin power, you
could expect up to an initial 40 amp charge rate, which will taper off as the
battery charges and it's internal resistance increases. A nearly full charge would be put back in
about 3 hours or so of genset run time.
If you don't pull your batteries down that low before recharging, (and I
recommend that you don't to prolong battery life), you may only have to run the
genset an hour or so a day to recharge.
Make
sure that you get the Charge Wizard option, its money very well spent.
Without
the Wizard, the 91xx output voltage is fixed at the "normal" rate of
13.8 volts, which will not give you the maximum charge rate available, and is a
little bit high for float charging the battery while stored and hooked up to
shorepower.
However,
WITH the Wizard option, you have three modes of operation: "boost
mode", (14.4 volts), "normal mode", (13.8 volts), and "float
mode", (13.2 volts). These modes
are all automatic, and require no intervention on your part,
however with a press of the Wizard button, you can force the modes back and
forth between "boost" and "normal" if desired. When the battery is left on charge, and is
fully charged and inactive for several hours, it will switch to the
"float" mode, and this will maintain your batteries at 13.2 volts, so
it is safe to leave your charger "permanently" connected to
shorepower while at home. (I would still
recommend that the battery water be checked every one or two weeks just to be
sure). Every 21 hours, the Wizard will
also switch to the "boost" mode for about 15 minutes (if I remember
correctly), and then back to "float", to de-sulphate the batteries,
which is another good thing for extending the life of your batteries.
That's
pretty much the scoop on the IntelliPower.
There are other chargers out there that will do pretty much the same
thing, and I'm sure that are probably just as good, but I can only speak from
experience on the IntelliPower.
Rick