Cozy Mk IV #1334

Construction Photos

Chapter 5

Place Cursor Over Photo for a Description

 

012305 Jigs for Upper Longerons

 

012305 Curing Upper Longerons 1

 

012305 Curing Upper Longerons 2

 

012505 Forming the Upper Longeron Doublers

 

012605 Curing All Six Upper Longeron Doublers

 

012705 Completed Upper Longerons

 

012705 Upper Longeron Detail

 

012905 Complete Set of Fuselage Side Jigs

 

013105 Masonite 1

 

013105 Masonite 2

 

020305 Assembled Jigs for Fuslage Sides

 

020305 Laying Out Jig Positions

 

020305 Jigs Assembled on Table

 

020305 Masonite Laying in the Jigs 1

 

020305 Masonite Laying in the Jigs 2

 

020405 Cutting Foam for Fuselage Sides

 

020405 Assembling Foam for Fuselage Sides

 

020505 Fuselage Side Foam After Assembly and Cutting

 

020505 Nailing Masonite to the Jigs

 

020505 Holding Down Foam to Masonite from Below

 

020505 Accessing Masonite Underside

 

020605 Foam Installed in Jigs 1

 

020605 Foam Installed in Jigs 2

 

020605 Shaping Fuselage Side Foam Spacers

 

020805 Shaping Straight Fuselage Side Foam Spacers

 

020905 Attaching Middle Spacers

 

021205 Control Stick Depressions

 

021205 Fuel Gauge Depressions

 

021205 Sides Ready for Glassing 1

 

021205 Sides Ready for Glassing 2

 

021305 Glassing the Sides 1

 

021305 Glassing the Sides 2

 

021405 Air Bubble on Corner

 

021405 Large Air Bubble

 

021405 Sides After Glassing 1

 

021405 Sides After Glassing 2

 

021705 Floxing the Upper Longerons

 

021905 Glass to Repair Upper Spacer Bubbles 1

 

021905 Glass to Repair Upper Spacer Bubbles 2

 

021905 Glassing the Upper Longerons

 

021905 Finished Glassing the Upper Longerons 1

 

021905 Finished Glassing the Upper Longerons 2

 

030505 Lower Longeron Installation

 

030505 Lower Longeron Overhang Near Aft End

 

030605 Lower Longeron Doubler Installation

 

030705 Trimmed Electrical Channel

 

030805 Glassed Electrical Channel

 

031105 Spacer for LWX and LWY Installation

 

031205 LWX and LWY Installed

 

031305 LWX and LWY BID-Taped in Place

 

031305 Construction of Electrical Channel Cover(1)

 

031505 Electrical Channel Cover Installed

 

031805 Foam Installed at Aft End

 

031905 Trimming the Front End

 

031905 Checking the Cut

 

032105 Aft End Glassed, Trimmed, and Cut for Spar

 

032105 Electrical Conduit Detail

 

032405 Completed Fuselage Sides

 
Ron Springer